Army Project Bevel Success

Army Project Bevel Success
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PEP Technology

Bevel Success Story

The part in this document was cut by numerous companies trying to bid on the job. Many of the companies sent us their pictures asking for our help with the job. What impressed us was how crummy the finished parts were when compared to PEP’s results. The company that got the contract purchased the PEP’s Bevel software and agreed to share the photos below as part of a success story.

 

Army Project

Original Method:

  • Laser Cut Blanks: 1.5 hrs
  • Robotic Bevel edges: 2 hrs
  • Hand Grind: 6 hrs

Total time for 30 parts: 9.5hrs

PEP Bevel Approach:

  • Plasma Bevel 30 part: 1.6 hrs

The Details of the Old Method: Project 901-46-0547

  • ½” plate, 45 degree Y-bevel with 1/16″ Land.
  • The sharp bevel corners are critical
Original processes before PEP: New Process with PEP Bevel
  • Laser Cut Blanks
  • Robotic Bevel edges
  • Hand Grind sharp corners
  • Plasma Bevel (w/Minimal clean up)

Laser Cut – Part blanks are laser cut with extra stock added on sharp corners for gridding to bevel points.

  • 3 min each to Laser Cut
  • 90 min. to cut a set of 30 parts

Robotic Beveller – Adds 45 bevel to laser cut part blanks.

  • Parts are put in a fixture and then the 45 degree bevel is added leaving the 1/16th land.
  • Setup and Bevel cutting 4 min. per part.

Robotic Beveller – adds bevels to the side outlined in red by skipping the sharp corners to be ground down.

  • 2 hours to process 30 parts

Hand Grinder – Sharp corners are ground down to the desired beveled points

  • 12 min each to Grind to a point
  • 6 hours to grid the set of 30 parts
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PEP Bevel Process

Plasma Beveller using PEP Bevel application’s special single pass technique to cut a 45Y cut with a 1/16″ land

  • 3.3 minutes per part or
  • 30 part run in 1 hour 40 minutes
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PEP Plasma Bevel cut part 1/2 inch plate

PEP Bevel processes run less than 20% of the original process time.

OLD METHOD

  • Was 30 Parts in 8 hours

PEP BEVEL APPROACH

  • Now 178 Parts in 8 hours!