HOME    P.E.P. AUTOMATION    APPLICATIONS   

CUTTER PATH SUCCESS STORY

CHAIN CUTTING OF COMMON LINE CUT PARTS SAVES A P. E. P. CUSTOMER AN ADDITIONAL $945.00

This part was cut from ¼" steel.Untitled.jpg (3348 bytes)

Most laser shops can cut this without much difficulty and would probably just grid the part across a sheet of material like so:

cutter2.jpg (15840 bytes)

With P. E. P., the parts will be automatically nested at 90 and 270 degrees as shown below.

cutter3.jpg (15569 bytes)

With the click of the mouse on just one of the pairs, the common cut selection will automatically generate a new cutter path that cuts the common geometry on both parts simultaneously. The software then prompts the user to assign the same cutter path to identical pairs of parts on all sheets.

cutter4.jpg (14050 bytes)

Cutter Path Savings:

cutter5.jpg (15150 bytes)

The savings did not stop there.

The customer then chain cut the parts by clicking on each pair to generate a perfect continuous cutter path in seconds. This added .33 inches of cutting but saved a pierce.

Summary:

  1. The total cutting distance was reduced a total of 2 inches for each pair.
  2. In rows of 16 pairs, the number of pierces was reduced by 31 pierces.

The savings break down like this:

Total time saving per row of 16 pairs or 32 parts total = 32 inches of cutting is around 27 seconds. If piercing time = 4 seconds. Then eliminating 31 pierces = 124 seconds saved or 151 seconds saved for every 32 parts cut. Using 4 cents/second = $6.05 savings for every 32 parts cut.

This order was for 5,000 parts so the savings was a grand total of

 $945.00!